IReDS Pro
IReDS Pro
Web IIoT complex solution for proactive diagnostics of equipment that contains rotary machinery. Vibration signals are analyzed in a three-dimensional way for complete control over the equipment’s condition. The system tells when, where, and why any breakdown could occur and also identifies defects in new mechanisms if any. Businesses leverage our product to schedule and pinpoint repairs, thus reduce downtime and avoid breakdowns.
IReDS Pro

Complex IIoT Solution for Industry Equipment Care

Customer Request

We saw the lack of efficient and cost-effective solution for analyzing condition of rotating mechanisms against ageing stresses, hidden defects, and possible breakdowns. Halfway through development, a fossil fuel power station became our customer and adopted the system.

Customer Request

Delivered Project

Usable complex product with customizable on-the-go and stationary solutions for meeting industry needs. It includes highly durable sensors, preliminary data processing hub, local or cloud big data processing software and no-nonsense UI. System processes three-vector vibration data according to machinery operation standards and outputs straightforward analytical reports about current condition, possible issues, and predicts maintenance needs.

Delivered Project

Business Value

Both small and enterprise-level facilities leverage product to increase equipment’s service life, eliminate unexpected failures, reduce downtime and repairs cost.

Business Value

Challenges

  • Develop algorithms for analyzing vibration signals against standard levels
  • Use machine learning and big data analysis for predicting mechanism issues
  • Design timesaving and efficient user experience
  • Design, test, and implement secure and durable software-hardware infrastructure for industry facilities
  • Set up direct alarms in case of any unpredictable issues, such as extraneous objects, interrupting routine

Key Features

  • Serviceable components — Triaxial water and dust proof accelerometers (IDAx-132) for collecting structured data via programmable microcontrollers, 8-port hub for preliminary sorting and analysis, connected via fireproof wires.
  • Simple on-site setup — Hardware components designed for easy installation of various types of machinery with quick & simple software connection.
  • Live data analysis — System gathers and processes vibration data from all connected sensors, compares it against equipment standards.
  • Condition and defect reports — Predicting need for the routine maintenance, computing mechanisms service life, detecting manufacturing defects, and more.
  • Visualize, map, alert — If any malfunction or breakdown would occur, system precisely pinpoint where and when.
  • Scheduling and planning — Being aware of maintenance need beforehand allows to schedule the repairs at convenient time and coordinate service team better.
  • Instant alarm notifications — In case of unexpected emergencies, users will be forewarned via SMS.

Technical Highlights

  • IoT & IIoT
  • UX/UI
  • Manufacturing
  • Diagnostics
  • C++
  • QT
  • Custom Algorithms
  • Mathematical Methods
  • Spectrum
  • Correlation
  • Fourier transform method
Testimonial
Testimonial
Yaroslav V. STOROZHUK
DTEK “Burshtyn TES”, Ukraine
When we faced a problem with a turbo-generator #5 at our power plant, the reasons of its increased vibration could not be determined by our diagnostic equipment. Specialists from Indeema Software helped us figure out that the increased vibration has happened due to ageing of the generator casing material. The diagnostics executed by Indeema allowed us to pre-empt about 5000MW/day losses. Great job! We thank Indeema a lot for the prompt and precise analysis.
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